Some automation tasks are about pace. Others are about security. Now and again, you get each. That’s precisely what occurred at a bakery that not too long ago deployed two Robotiq Palletizing Options.
They didn’t wait round. They noticed the chance, calculated the ROI, and made a smart move shortly. Here’s what made this such a simple win.
From ergonomic pressure to a sensible funding
This buyer makes English muffins which are utilized in a widely known quick meals breakfast sandwich. They aren’t transport to retail, however the quantity is excessive, and every thing is tray packed. These trays will not be heavy, however they’re cumbersome, awkward to stack, and repetitive to deal with.
When the gross sales lead got here in by way of one among our webinars, they already understood what they wanted. They have been involved about repetitive lifting, and though that they had not skilled a again damage but, they noticed the chance coming. Their objective was clear: enhance security, scale back pressure, and keep away from interruptions to their manufacturing schedule.
Why palletizing made good sense
They initially thought of shopping for one palletizer to serve two packaging traces. However once they ran by way of the structure and product circulate, they realized that switching between merchandise would require speedy pallet substitute. Any delays would threat shutting down their packaging line.
In order that they selected to buy two palletizing cells as a substitute. Even with the elevated funding, tinheritor return on funding was nonetheless below 12Â months. That made the choice even simpler.
Versatile gear that adapts to alter
Like many bakeries, this buyer expects modifications in packaging or tray sizes over time. They wanted an answer that might sustain. The PE20 supplied the attain and adaptability they wanted, and Robotiq’s simulation instruments helped them affirm that the system would match their house and meet their dealing with necessities.
They appreciated how simple it was to regulate the configuration if their product wants developed. That adaptability was simply as vital because the efficiency itself.
Set up dealt with by a trusted accomplice
Their native integrator, a Robotiq Knowledgeable Associate, dealt with the set up. Whereas they didn’t select to incorporate Robotiq’s startup help bundle, we stayed obtainable in case they wanted assist.
Our objective is to assist clients succeed, whether or not by way of direct service or collaboration with trusted companions.
Two shifts, robust payback
The bakery runs two ten-hour shifts with a four-hour cleansing interval. That form of schedule makes the fee justification easy.
With two full-time operators dealing with palletizing, a Robotiq Palletizing Resolution sometimes pays for itself in below a yr.
Once you add in extra time or prolonged shifts, the payback turns into even sooner.
Room to develop
This model has two amenities within the area. The primary one has room for as much as two extra palletizers. The second website may have three or 4. Past that, they function different amenities below completely different model names throughout the U.S. We’re simply starting to discover these alternatives.
That is how one easy deployment can open the door to long-term automation success.
Why bakeries are an amazing match for palletizing automation
You probably have ever labored in a bakery, you already know the trays. They’re giant, they stack excessive, and they’re laborious on the physique. Only one again damage might price greater than an entire palletizing system. Even earlier than accidents occur, the productiveness positive aspects alone could make a robust enterprise case.
Palletizing automation in bakeries is not only about pace. It’s about security, consistency, and holding your individuals wholesome whereas holding your traces operating.
Closing ideas: begin sooner, save sooner
One factor I at all times inform clients is that this. If you’re nonetheless palletizing by hand, you might be already spending greater than it’s worthwhile to. Day-after-day with out automation is a day you might be lacking out on financial savings and taking up pointless threat.
If you’re operating lengthy shifts, transferring heavy trays, or counting on a small staff to maintain issues transferring, now’s the time to think about a wiser approach.
Need to see if Robotiq Palletizing Options can suit your manufacturing facility wants? Reply a sequence of questions to search out out in a matter of minutes!
