When security and productiveness go hand in hand

October is Secure Work Month, an ideal time to mirror on how automation could make your manufacturing facility safer and extra productive. Palletizing is likely to be the final step in manufacturing, nevertheless it’s one of many hardest in your group.

Stacking containers, bending, lifting, twisting — hour after hour. Accidents from repetitive pressure and overexertion are among the many commonest on the manufacturing facility flooring, and so they value time, cash, and priceless expertise.

That’s the place automation earns its maintain — however provided that it could work safely alongside individuals.

The Hidden Value of Guide Palletizing

A single repetitive movement may not appear to be a lot, however multiplied over 1000’s of cycles every week, it turns into a critical danger.

• Musculoskeletal accidents from lifting and twisting
• Fatigue and pressure from repetitive motion
• Accidents from overstacked pallets or unstable hundreds

These dangers enhance because the workforce ages and as factories face labor shortages that pressure fewer employees to do extra. This results in unpredictable downtime, greater injury-related prices, and rising turnover.

From hazard to concord: Designing PAL Prepared for protected collaboration

PAL Prepared was designed for the true world, one the place people and robots share the identical workspace. Each element helps protected, easy interplay, with out cages or complicated limitations.

Right here’s the way it makes human-robot collaboration worry-free:

1. Constructed on collaborative robotics

PAL Prepared makes use of a collaborative robotic (cobot) designed to function safely close to individuals.

• Power and velocity limits maintain motion inside protected parameters.
• Built-in security sensors detect contact or irregular resistance, stopping movement immediately.
• Rounded edges and light-weight design scale back affect dangers.

It’s automation that works with your individuals.

2. Compact and contained

Security begins with simplicity. PAL Prepared has a compact footprint and retains all parts inside a clearly outlined zone. Operators can simply transfer round it with out crossing into harmful areas or tripping hazards.

The result’s a clear, organized workspace that feels protected and stays protected.

3. Sensible controls, predictable conduct

Each PAL Prepared comes pre-programmed and pre-tested. Which means no surprises in movement paths, speeds, or interactions.
Operators can confidently restart, pause, or regulate the system utilizing an intuitive interface, with built-in security stops and clear visible indicators.

No sophisticated coding. No unsafe improvisations.

4. Compliance that goes past checkboxes

PAL Prepared meets worldwide security requirements (ISO/TS 15066 for collaborative operation).

Paired with an on-site danger evaluation, every system is totally assembled and able to meet your particular security requirements, so you understand it is protected from day one.

Actual outcomes: Glenhaven Meals

At Glenhaven Meals, operators have been beforehand tasked with stacking heavy containers by hand. After implementing Lean Palletizing, the corporate noticed:

• Decreased ergonomic pressure for all operators
• Constant palletizing with out downtime
• ROI in simply 13 months, due to labor financial savings and better throughput

  

“It’s a really fast, quick, easy resolution, and it’s one that may be rolled out at tempo throughout a number of traces inside a manufacturing facility.”
— Ken Maguire, Managing Director, Glenhaven Meals

Lean Palletizing allowed workers to concentrate on higher-value duties whereas the cobot safely dealt with repetitive, bodily demanding work.

A safer path to productiveness

Automation isn’t nearly output; it’s about retaining individuals protected whereas retaining manufacturing regular. PAL Prepared replaces high-risk guide palletizing with a dependable cobot system, permitting operators to concentrate on higher-value, lower-risk work.

When security and productiveness align, all people wins.

Visualize PAL Prepared in your area

With the Robotiq Palletizing Match Device, you possibly can:

✅ Validate your software in minutes
✅ Generate a customized 3D simulation of your palletizing cell
✅ Calculate ROI and payback interval along with your actual knowledge
✅ Get a downloadable report back to share along with your group

Begin quick. Scale with confidence. 
Fill out the Palletizing Match Device in the present day and see if Lean Palletizing is true to your operation.