Home3D PrintingU.S. Congress Advances Twin-Use Factories Powered by AI and 3D Printing to...

U.S. Congress Advances Twin-Use Factories Powered by AI and 3D Printing to Enhance Wartime Manufacturing


A brand new congressional report accompanying the U.S. Home Appropriations Committee’s fiscal 2026 protection price range recommends the creation of a nationwide community of dual-use factories. Below the proposal, the U.S. Division of Protection would set up a Civil Reserve Manufacturing Community (CRMN)—a system of services designed to supply industrial items throughout peacetime and change to weapons throughout instances of battle. These factories would depend on synthetic intelligence (AI) and additive manufacturing (AM) to allow fast, scalable manufacturing.

“The Division has an distinctive alternative to scale superior manufacturing applied sciences in a  method that bolsters the protection industrial base and the broader  American industrial base. A community of dual-use factories would  have the flexibility, with the identical tooling on the identical day, to  adaptively use metallic additive manufacturing for structural  parts required in ships, submarines, munitions, floor automobiles, plane, or spacecraft,” the report states.

A US Navy Virginia Class submarine. Photo via the Naval Sea Systems Command (NAVSEA).
A US Navy submarine. Photograph by way of the Naval Sea Techniques Command (NAVSEA).

A Scalable Industrial Spine for Speedy Wartime Manufacturing

The CRMN is engineered to allow swift and seamless transitions between civilian and navy manufacturing — all with out the necessity for added capital expenditures throughout manufacturing shifts. Lawmakers emphasize that this versatile mannequin is crucial to counter China’s accelerating industrial capabilities.

“The Committee is deeply involved concerning the nationwide safety implications of China’s world manufacturing  dominance. The power of the Individuals’s Republic of China (PRC)  to scale and subject techniques rapidly has highlighted the  calcification of america protection acquisition system  which struggles to ship techniques on time and on price range. Motion is required to instantly speed up the Division’s adoption of commercially obtainable synthetic intelligence-driven additive manufacturing factories to protect America’s navy benefit.”

A marine prepares to hand launch a Raven drone. image via Defense Industry DailyA marine prepares to hand launch a Raven drone. image via Defense Industry Daily
A marine prepares handy launch a Raven drone. picture by way of Protection Trade Each day.

To launch the initiative, lawmakers suggest allocating over $131.7 million from Military, Air Drive, and defense-wide Analysis, Growth, Check and Analysis accounts. No funding for the Navy is talked about. The report additionally instructs Protection Secretary Pete Hegseth to submit an in depth plan to Congress inside 30 days of the price range’s enactment, outlining how the primary CRMN facility can be licensed by fiscal yr 2026.

This plan will even element tips on how to shift present manufacturing strategies to AM methods that may scale effectively. It will contain the federal government immediately buying system {hardware} as “Authorities Furnished Tools” (GFE) for integrators, together with enhanced authorities knowledge rights to allow versatile growth of the subcomponent provide chain and enhance resilience.

The plan also needs to advocate methods to spice up authorities effectivity, akin to selling AM by way of Federal Acquisition Regulation Half 48 to cut back prices with out sacrificing efficiency, reliability, high quality, or security. Lastly, it’ll determine authorized boundaries and counsel tips on how to streamline the setup of the CRMN.

The Origins Behind the CRMN Initiative

The CRMN idea was initially launched by Nathan Diller, CEO of Divergent Industries, who likened it to the Civil Reserve Airlift Fleet, a system that pulls on industrial plane to assist navy logistics throughout emergencies. In his testimony to the U.S. Senate Armed Providers Committee, Diller emphasised the significance of producing agility.

“Yearly taxpayers purchase billions of {dollars} of weapons which might be solely used throughout conflict. It appears that evidently there must be a clearer understanding that the manufacturing unit is the weapon, and if we would want extra factories for sustainment and conflict we needs to be shopping for that capability now,” Diller mentioned.

Diller warned that inaction might enable China to dominate rising defense-related markets, very like it has with drones and different sectors. “If we miss this chance, nevertheless, there’s a very excessive threat that in lower than 4 years China may have consumed this market in the identical method it consumed the worldwide small drone market and lots of others. We are going to all be measured by the trouble we took to keep away from that potential tragic future,” he mentioned.

Divergent used its advanced processes to assemble a small Sparrowhawk UAS. Photo via Divergent.Divergent used its advanced processes to assemble a small Sparrowhawk UAS. Photo via Divergent.
Divergent used its superior processes to assemble a small Sparrowhawk UAS. Photograph by way of Divergent.

Firms with Business and Protection Divisions

In america, a number of main aerospace firms already function throughout each industrial and protection sectors—embodying the kind of dual-use functionality envisioned by the Civil Reserve Manufacturing Community (CRMN). One instance is Boeing, which produces each industrial plane and superior navy techniques.

In 2022, Boeing started integrating 3D printing into the manufacturing of its Wideband World SATCOM (WGS) satellites for the U.S. House Drive, as a part of a $605 million contract. The undertaking focuses on constructing the WGS-11+, a next-generation communications satellite tv for pc with enhanced mission assist and anti-jamming capabilities. By incorporating additive manufacturing into the manufacturing workflow, Boeing goals to chop the satellite tv for pc’s growth time in half—lowering it from so long as ten years to simply 5. These satellites are supposed to exchange the getting old Protection Satellite tv for pc Communications System (DSCS) and provide dramatically increased knowledge throughput to assist fashionable navy coordination.

One other key participant is Divergent Applied sciences, just lately chosen to take part within the U.S. Air Drive’s Eglin Broad Agile Acquisition Contract (EWAAC) — a $46 billion multi-award Indefinite Supply/Indefinite Amount (IDIQ) program designed to speed up the event and deployment of next-generation weapons techniques. On the middle of this initiative is Divergent’s Adaptive Manufacturing System (DAPS) — a completely built-in manufacturing platform that mixes AI-driven design, high-volume additive manufacturing, and robotic meeting. This know-how allows sooner, extra scalable manufacturing of aerospace constructions with superior efficiency, outperforming conventional strategies.

Be a part of our Additive Manufacturing Benefit (AMAA) occasion on July tenth, the place AM leaders from Aerospace, House, and Protection come collectively to share mission-critical insights. On-line and free to attend. Safe your spot now.

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Featured picture reveals Divergent used its superior processes to assemble a small Sparrowhawk UAS. Photograph by way of Divergent.

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