All the information introduced on this article is from VoxelMatters’ new Polymer AM 2025 market report. Click on on the picture for extra data or to buy a duplicate.
These firms characterize the core of the worldwide polymer AM market throughout industrial, prosumer, and client segments. In 2024, Stratasys as soon as once more led the group in complete revenues. Formlabs, Prusa Analysis and Bambu Lab additionally stand out for his or her skill to carve out distinct positions, from entry-level industrial manufacturing (through 3D printer farms) to prosumer and client adoption. EOS and Carbon continued to dominate higher-end industrial functions, whereas UnionTech/Unionfab (together with Bambu Lab) drove speedy development within the Asia-Pacific area.
Materialise was the one firm on the record targeted totally on AM companies, reflecting the continued worth of application-agnostic bureaus, particularly in medical and industrial sectors. Notably, no firm targeted solely on third-party supplies made the highest 10, although almost all listed {hardware} producers provide their very own proprietary consumables. Regional dynamics additionally shifted, with North America dropping some share whereas APAC gained floor, pushed by fast-growing Chinese language firms.
3D Programs and SLA/SLS
Among the many prime 10 polymer AM firms in 2024, 3D Programs, the second-largest firm within the international AM trade by income, reported $440 million in 2024, a ten% drop from 2023. This marked its lowest income since 2012. As the unique pioneer of the additive manufacturing sector—based in 1986 and launching the SL-1 in 1988—3D Programs maintains a robust place in SLA, with techniques used for industrial elements, dental, tooling, and casting. Its know-how portfolio consists of internally developed MJP and Determine 4, alongside SLS, LFAM, and binder jetting applied sciences acquired externally. Although a few of the firm’s complete income comes from steel AM, the polymer-specific segments stay central to its legacy.
The H2D-L
Bambu Lab and prosumer/client FFF
The record of polymer AM firms in 2024 noticed the speedy rise of Bambu Lab. Based in 2020, Bambu Lab has quickly reshaped the desktop FFF 3D printing market. Its breakout Kickstarter marketing campaign for the X1 in 2023 raised over $7 million, signaling international demand for quick, high-quality client 3D printers [VoxelMatters also reviewed and was very impressed by the P1 system back in 2023]. At the moment, Bambu Lab is without doubt one of the largest producers of desktop techniques, with extra income from filaments, software program, and new platforms just like the H2D (with engraving performance) and CyberBrick, a mechatronic system launched in 2025. The corporate additionally manages MakerWorld, one of many largest 3D mannequin libraries globally.
Carbon and high-speed DLP
Based mostly in Silicon Valley, Carbon led the event of high-speed DLP-based photopolymerization, quickly rising to turn into one of many prime 10 AM firms and confirmed this place in 2024. Co-founded by famend educational Joseph DeSimone, Carbon launched supplies that made quick, production-capable DLP printing doable. The corporate is recognized for pioneering business footwear, sports activities, and client items functions, and can be turning into more and more related within the dental section. Merchandise like soccer gloves, saddles, and protecting gear mirror its function in pushing polymer AM into new, scalable product classes.
EOS and SLS
A hard and fast presence among the many prime 10 polymer AM firms, once more in 2024, German agency EOS stays the worldwide chief in industrial SLS {hardware}. ìThe firm additional consolidated this management in 2024 by launching the extremely automated EOS P3 NEXT system. Based within the Nineteen Nineties, it has maintained this place regardless of growing competitors. EOS provides nylon, polypropylene, PEKK, and elastomer powders for its SLS techniques and continues to guide in high-performance functions. Its 2009 acquisition of Superior Laser Supplies (ALM) helped lengthen its supplies portfolio, which stays a key a part of its income stream alongside {hardware}.
Formlabs and low-cost SLA/SLS
Boston-based Formlabs has grown steadily since its launch out of MIT and, in 2024, is once more commonly current among the many prime 10 polymer AM firms. The corporate revolutionized the prosumer SLA market with its reasonably priced and user-friendly Type 1, Type 2, and Type 3 printers, adopted by the latest Type 4 line. VoxelMatters just lately reviewed and was very impressed by the Type 4 system and workflow, particularly concerning the worth/high quality ratio. It has bought over 130,000 models and entered the SLS area in 2021 with a $15,000 system that shortly grew to become the best-selling unit in its class. Along with {hardware}, Formlabs generates vital income from its resins, powders, and post-processing techniques like FormWash and FuseBlast.
HP and MJF
HP 3D Printing entered the AM market with its proprietary Materials Jet Fusion (MJF) know-how, a powder mattress fusion course of launched in 2016. MJF shortly gained adoption in manufacturing settings for its velocity and floor high quality. Whereas adoption slowed just lately resulting from system prices and growing competitors from different excessive productiveness strategies, HP continues to drive development in client and drone functions. MJF is now a staple for a lot of AM service suppliers.
UnionTech/Unionfab and Chinese language SLA/SLS
UnionTech, headquartered in Shanghai, leads the Chinese language industrial SLA section with over 20,000 printers bought globally. Its service arm, Unionfab, operates over 800 techniques, producing over 2 million elements yearly for tens of hundreds of purchasers worldwide. With 540 UnionTech printers in its SLA fleet alone, Unionfab has constructed one of many largest inner networks of polymer AM techniques, additionally providing SLS, FDM, MJF, DLP, and PolyJet applied sciences.
Materialise
Based in 1990, Materialise is the one non-hardware firm among the many prime 10. It gives AM companies for industrial and medical sectors and generates extra income from its Magics software program (excluded from this rating). In 2024, the corporate posted €266.8 million in income (+4.2%), pushed by sturdy development in its medical division. It operates one of many largest application-agnostic AM service networks on the earth. Regardless of growing stress from a rising variety of Chinese language firms aggressively concentrating on overseas markets, it continues to guide the section.
The Prusa Professional HT90.
Prusa Analysis and prosumer/skilled FFF
Prusa Analysis, based in Prague by Josef Průša, is a serious title in desktop 3D printing. Identified for the Prusa Mini, MK4S, XL, and SL1S SPEED, the corporate continues growing FFF and DLP machines, together with print farms based mostly on its multi-printer manufacturing cell technique. In 2024, the corporate launched the Prusa Professional HT90, representing its first enterprise into engineering supplies, which VoxelMatters reviewed in depth, highlighting an total constructive expertise printing these high-end supplies. This resulted from the 2021 acquisition of TriLab, a Czech firm engaged on an industrial delta structure system, concentrating on the company sector. Prusa additionally produces its personal supplies (Prusament), slicing software program (PrusaSlicer), and the Printables 3D mannequin sharing platform. Whereas its development has been challenged by aggressive pricing from Chinese language rivals, the corporate stays a cornerstone of the European desktop AM market.
Stratasys and FDM/materials jetting
Stratasys, based in 1989, is the inventor of FDM know-how and one of many longest-standing leaders among the many prime 10 polymer AM firms in 2024. The corporate merged with PolyJet developer Objet in 2012, creating a robust multi-technology portfolio that features FDM, PolyJet, SLA, DLP, and SAF. In 2023, it additionally acquired Covestro’s AM supplies enterprise and, extra just lately, Ahead AM (which was once BASF’s AM supplies and companies division earlier than it was spun out in 2024), reinforcing its management in proprietary supplies. Stratasys reported $572.5 million in 2024 revenues, almost all from polymer AM {hardware}, supplies, and companies, making it the highest performer on this 12 months’s rating.
