Musculoskeletal accidents don’t all the time present up on the manufacturing report—however they hit onerous the place it hurts: your workforce, your margins, and your momentum.
Guide palletizing is likely one of the most bodily demanding duties on the manufacturing unit ground. It’s additionally one of the missed with regards to value. Positive, it appears easy—decide, place, repeat—however the true worth of this repetitive pressure goes far past a sore again and some misplaced workdays.
Right here’s why the true value of guide palletizing is way increased than you assume—and what to do about it.
What’s actually driving the associated fee?
When a employee will get injured whereas palletizing, the apparent bills observe: medical remedy, staff’ comp, perhaps even authorized charges. These are your direct prices—and so they’re steep. In accordance with the Nationwide Security Council, the typical decrease again harm prices over $39,000 in medical and indemnity bills.
However the oblique prices? They’re usually 2–5x increased.
Assume turnover, coaching a temp, manufacturing delays, extra time for replacements, decrease morale, missed deadlines… All of it provides up. One pressure harm can imply your organization must generate over $2 million in further gross sales simply to recuperate the associated fee.
And if that doesn’t sting sufficient—your premiums go up subsequent yr.
The worth of inaction
Right here’s the kicker: in international locations just like the U.S., Canada, and throughout the EU, MSDs (musculoskeletal issues) account for as much as 30% of all office accidents. Most are tied on to guide dealing with—particularly palletizing.
What’s extra, many of those accidents don’t occur in a single day. They creep in over months of repeated lifts, awkward postures, and overexertion—till somebody abruptly can’t end their shift. The consequence? A gradual drain on efficiency, morale, and profitability.
Automation isn’t a price—It’s a defend
Right here’s the place it will get fascinating: palletizing is likely one of the best duties to automate—and one of the strategic locations to start out.
With a cobot palletizer, you:
- Take away staff from injury-prone duties
- Scale back insurance coverage premiums
- Remove downtime from strain-related accidents
- Shield your group and your productiveness
The ROI isn’t nearly labor financial savings anymore. It’s about danger prevention—and in at this time’s market, that’s priceless.
From ache level to revenue heart
When you’ve been holding off on automation as a result of it felt too advanced or expensive, begin by taking a look at the true value of staying guide. The numbers don’t lie. And with trendy cobot options that set up in only a few days, the obstacles are decrease than ever.
Wish to get a clearer image? Strive the OSHA Security Pays Damage Estimator. See for your self how one harm may value greater than a completely put in robotic palletizer.
Backside line
Guide palletizing is hurting greater than your staff—it’s consuming away at your corporation.
Simply how a lot is guide palletizing costing your corporation? We may help you discover out!
💻 Do not miss our Ergonomics webinar with Carla Silver – register at this time!
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