A brand new materials developed by researchers from College of Toronto Engineering may provide a safer different to the nonstick chemical compounds generally utilized in cookware and different functions.
The brand new substance repels each water and grease about in addition to normal nonstick coatings—nevertheless it incorporates a lot decrease quantities of per- and polyfluoroalkyl substances (PFAS), a household of chemical compounds which have raised environmental and well being considerations.
“The analysis neighborhood has been attempting to develop safer options to PFAS for a very long time,” says Professor Kevin Golovin, who heads the Sturdy Repellent Engineered Superior Supplies (DREAM) Laboratory at U of T Engineering.
“The problem is that whereas it’s simple to create a substance that can repel water, it’s exhausting to make one which may also repel oil and grease to the identical diploma. Scientists had hit an higher restrict to the efficiency of those different supplies.”
Since its invention within the late Nineteen Thirties, Teflon—also referred to as polytetrafluoroethylene or PTFE—has grow to be well-known for its means to repel water, oil and grease alike. Teflon is an element of a bigger household of gear often called per- and polyfluoroalkyl substances (PFAS).
PFAS molecules are manufactured from chains of carbon atoms, every of which is bonded to a number of fluorine atoms. The inertness of carbon-fluorine bonds is answerable for the nonstick properties of PFAS.
Nonetheless, this chemical inertness additionally causes PFAS to withstand the conventional processes that may break down different natural molecules over time. For that reason, they’re generally referred to as ‘perpetually chemical compounds.’
Along with their persistence, PFAS are recognized to build up in organic tissues, and their concentrations can grow to be amplified as they journey up the meals chain.
Numerous research have linked publicity to excessive ranges of PFAS to sure varieties of most cancers, beginning defects and different well being issues, with the longer chain PFAS typically thought of extra dangerous than the shorter ones.
Regardless of the dangers, the dearth of options implies that PFAS stay ubiquitous in shopper merchandise: they’re broadly used not solely in cookware, but in addition in rain-resistant materials, meals packaging and even in make-up.
“The fabric we’ve been working with as an alternative choice to PFAS is named polydimethylsiloxane or PDMS,” says Golovin.
“PDMS is usually bought underneath the title silicone, and relying on the way it’s formulated, it may be very biocompatible—actually it’s typically utilized in units that are supposed to be implanted into the physique. However till now, we couldn’t get PDMS to carry out fairly in addition to PFAS.”
To beat this downside, Ph.D. pupil Samuel Au developed a brand new chemistry approach that the staff is looking nanoscale fletching. The approach is described in a paper revealed in Nature Communications.
“Not like typical silicone, we bond quick chains of PDMS to a base materials—you’ll be able to consider them like bristles on a brush,” says Au.
“To enhance their means to repel oil, we’ve now added within the shortest doable PFAS molecule, consisting of a single carbon with three fluorines on it. We had been in a position to bond about seven of these to the tip of every PDMS bristle.
“If you happen to had been in a position to shrink all the way down to the nanometer scale, it might look a bit just like the feathers that you simply see across the again finish of an arrow, the place it notches to the bow. That’s referred to as fletching, so that is nanoscale fletching.”
Au and the staff coated their new materials on a bit of cloth, then positioned drops of varied oils on it to see how properly it may repel them. On a scale developed by the American Affiliation of Textile Chemists and Colorists, the brand new coating achieved a grade of 6, putting it on par with many normal PFAS-based coatings.
“Whereas we did use a PFAS molecule on this course of, it’s the shortest doable one and due to this fact doesn’t bioaccumulate,” says Golovin.
“What we’ve seen within the literature, and even within the laws, is that it’s the longest-chain PFAS which can be getting banned first, with the shorter ones thought of a lot much less dangerous. Our hybrid materials supplies the identical efficiency as what had been achieved with long-chain PFAS, however with drastically lowered danger.”
Golovin says that the staff is open to collaborating with producers of nonstick coatings who may want to scale up and commercialize the method. Within the meantime, they are going to proceed engaged on much more options.
“The holy grail of this subject can be a substance that outperforms Teflon, however with no PFAS in any respect,” says Golovin.
“We’re not fairly there but, however this is a crucial step in the fitting course.”
Extra info: Samuel Au et al, Nanoscale fletching of liquid-like polydimethylsiloxane with single perfluorocarbons permits sustainable oil-repellency, Nature Communications (2025). DOI: 10.1038/s41467-025-62119-9
Offered by College of Toronto