Think about being on the moon; surrounded by tons of of thousand ft2 of house. Many of the exercise you see is robotic – automated material-handling programs shifting issues from level A to B. The few folks round are sporting “bunny fits” [1] and masks. They appear to be astronauts – they aren’t. You aren’t in house, you’re within the clear room of one in all Intel’s chip manufacturing amenities.
These amenities are subtle, managed environments the place disruptions are extraordinarily pricey. In right here, we produce cutting-edge microchips, the place a single chip will be product of 28 billion transistors. One hour of downtime can price us as much as $5M in income loss, which is why a number of these factories run for years with none downtime. Nonetheless, our cutting-edge amenities require trendy, state-of-the-art infrastructure, which creates a conundrum:
How do you modernize your infrastructure with zero-downtime?
This 12 months, my staff received the CX Buyer Hero of the 12 months Award for our infrastructure modernization undertaking. On this weblog, I clarify why.
Intel’s Foundry Shift: Architecting for a New Period
In 2021, Intel introduced its intention to change into a “foundry” for the semi-conductor market, opening our amenities to exterior clients to fabricate their merchandise.
This transfer meant that we would have liked to scale up and modernize our manufacturing capability. It additionally required advancing our safety posture to guard our and our clients’ mental property from dangerous actors’ more and more elaborate safety threats.
Traditionally, we relied on Digital Entry Management Lists (VACLs) to handle the site visitors circulate between hundreds of instruments. These VACLs had grown into extremely lengthy and complicated lists, tough to handle, and incapable of scaling to the intricate calls for of our new foundry enterprise. We would have liked a whole re-architecture.
In collaboration with Cisco, we determined to undertake Cisco’s Utility Centric Infrastructure (ACI). This allowed us to maneuver to a extra trendy, streamlined strategy for controlling site visitors flows utilizing Endpoint Teams (EPGs) and Contracts. This new mannequin permits us to create granular safety insurance policies and apply them to particular instrument units, exactly controlling information circulate between them. Whereas our preliminary thought was to implement ACI in all places, masking each the manufacturing facility ground and our information facilities, by means of open, clear discussions with Cisco we pivoted towards a hybrid mannequin: ACI now manages the intricate site visitors inside the manufacturing facility ground, securing our 2,700+ VLANs and 1,100+ instrument varieties, whereas firewalls deal with the East-West[2] site visitors between the information heart and the manufacturing facility ground, offering crucial deep packet inspection.
Crucially, the migration of those hundreds of VLANs was a monumental activity, and that is the place Cisco CX stepped in, offering the automation experience to characterize our advanced site visitors flows, changing them into the EPGs and contracts important for our new ACI setting.
Deploying with Confidence: The Vital Function of Answer Validation Companies
Given the unforgiving nature of our factories, once we deploy new capabilities in a manufacturing facility, we need to guarantee issues will work proper the primary time round. That is why Cisco’s Answer Validation Companies (which can be found by way of Skilled Companies) had been crucial for us, permitting rigorous testing of all vital new capabilities earlier than they went dwell.
Cisco constructed a lab that mirrors our manufacturing facility setting, with configurations and community part integrations that had been a real reflection of our manufacturing setup, tuned over years to remain in sync. This pre-deployment validation gave us a excessive diploma of confidence that any potential points had been recognized and resolved within the lab, guaranteeing our manufacturing crops remained safe and operational.
From Oregon to the World: Scaling to our World Community
Whereas having an award-winning deployment is an enormous win, this undertaking is a multi-year funding for us. Our Oregon facility – the place this deployment occurred – is the principle hub the place all first-kind installs are performed earlier than being rolled out to the remainder of the factories worldwide.
We’re presently deploying ACI throughout all our factories worldwide, which additionally entails uplifting our swap and routing platforms to the newest Cisco Nexus know-how.
Automation can be a key enabler, and Cisco CX helps us with that. In Oregon, CX introduced in consultants to do the characterization and assist us automate our workflow – one thing we didn’t have the bandwidth or the assets to do ourselves. What actually impressed me was that they took the time to grasp the issue – and even reshape the character of their help based on our wants. They didn’t simply present the know-how framework; they supported us programmatically too, which gave us the momentum to maneuver ahead.
Securing the Way forward for Chip Manufacturing within the West
Zooming out, the broader context for our efforts is the surging world demand for chips, largely fueled by the explosion of AI.
In my opinion, it’s crucial to strengthen our provide chains within the West – the pendulum has moved too far offshore growing dangers, with necessary safety implications. Intel has been a powerful advocate and investor in addressing these considerations, constructing new wafer fabrication amenities and increasing present ones within the US and Europe.
Nonetheless, with dangerous actors more and more focusing on crucial infrastructure, the trade should undertake a world-class safety posture. This implies steady modernization of our know-how infrastructure, implementing strong “protection in depth” methods – like our ACI undertaking – to guard these important belongings and guarantee uninterrupted manufacturing in opposition to subtle threats.
Learn extra:
IT@Intel Whitepaper: Reworking Industrial Manufacturing with Software program-Outlined Networking
[1] Lab robes
[2] East-West site visitors refers to community communication that happens laterally between servers, functions, or units inside the similar information heart or, on this case, manufacturing facility community.
