Kollmorgen mentioned its Necessities household can cut back engineering time and general system prices. | Supply: Kollmorgen
Kollmorgen has launched the Kollmorgen Necessities movement system, a brand new line of servo movement programs designed to make high-performance movement management simpler and extra reasonably priced for nearly any axis of movement.
The firm mentioned these pre-configured programs allow easy sizing and choice, whereas a number of onboard communication protocols guarantee integration into the commonest controller environments. Emphasizing ease of set up and commissioning, Kollmorgen mentioned Necessities can work throughout key industrial purposes, from packaging and warehouse automation to materials dealing with and forming.
“Kollmorgen has at all times been the movement chief for torque density, responsiveness, and management in compact programs that provide the pliability and options to go well with virtually any software,” mentioned Chris Cooper, world director of product administration on the firm.
“We’re happy to now supply all these benefits in full, optimized programs that enable design engineers to extra simply and affordably combine Kollmorgen high-performance movement throughout all axes of their machines, with simple connectivity to their present PLC environments,” he mentioned. “The brand new Kollmorgen Necessities movement system is really a game-changer for our enterprise and the important industries we serve.”
Every movement system combines an optimally matched servo drive, a servo motor with built-in absolute multi-turn suggestions, and a mixed energy/information cable.
Kollmorgen has greater than 100 years of movement expertise. Its in depth product portfolio consists of motors, drives, linear actuators, automated guided automobile (AGV) management programs, and automation management platforms. The Radford, Va.-based firm mentioned its expertise combines efficiency, reliability, and ease of use to provide machine builders a market benefit.
Kollmorgen optimizes servo drive for versatility
The Kollmorgen Necessities drive consists of a number of protocol choices. This enables the consumer to pick between fieldbus varieties: EtherCAT, EtherNet/IP, or PROFINET on the time of set up.
Necessities’ synchronization capabilities enable designers to have exact management of multi-axis programs, which Kollmorgen mentioned give all prospects entry to its movement management programs inside their present environments with out the everyday greater value.
The expertise additionally simplifies the ordering processes and stock administration for machine builders, supporting several types of communication protocols for a world buyer base. Useful security capabilities are supplied via built-in dual-channel STO, SIL2/Cat 3 PLd.
Kollmorgen added that its compact drives are simple to put in and fee with the Specific Setup function in its WorkBench software program. Drive setup, configuration, and tuning have been simplified, even for engineers with little movement expertise with simplified graphical configuration instrument that helps them all through your entire commissioning course of.
The corporate additionally included the complete suite of WorkBench instruments for extra superior movement programming and tuning duties.
The Kollmorgen Necessities servo drive is offered for provide voltages of 120–240 or 240–480 VAC and delivers steady energy as much as 4,000 watts at 3, 6, or 12 amps.
Necessities servo motors present built-in suggestions
Kollmorgen Necessities servo motors are designed for the commonest energy necessities from 200 to 4,000 watts. Every winding delivers a rated velocity of three,000 rpm, with peak efficiency reaching as much as 6,000 rpm. An built-in 24 VDC brake is offered as an choice.
Trade-standard mounting reduces the necessity for extra stock and improves area flexibility, mentioned Kollmorgen. With a easy, modern shaft key package, customers can adapt the shaft configuration to any coupling kind—”prepared, off-the-shelf, for any software,” it asserted.
Along with this flexibility and torque density, Kollmorgen mentioned every servo motor options its SFD-M multi-turn absolute encoder. The SFD-M offers single-turn decision of 24 bits and multi-turn decision of 16 bits.
Utilizing power-harvesting expertise eliminates the necessity for battery upkeep or the danger of battery failure, retaining absolute positioning data even when the system is powered down or throughout an influence failure, famous the corporate.
With the built-in SFD-M machine offering multi-turn absolute suggestions to the extremely responsive drive, prospects can anticipate positioning efficiency akin to Hiperface or EnDat suggestions. This high-performance machine is included at no extra value over an equal motor with resolver suggestions.
The Kollmorgen Necessities movement system motor. | Supply: Kollmorgen
Kollmorgen Necessities comes with single-cable expertise
Kollmorgen has developed single-cable expertise that mixes energy and information, which is obtainable as a regular function with the Kollmorgen Necessities movement system. It mentioned this allows quicker set up — only one cable to route and one connection on the drive and motor.
The cabling also can improve reliability, with robust immunity to electromagnetic noise and fewer connectivity errors, mentioned the corporate. The movement system affords mixed energy/information cables in quite a lot of lengths in inventory, with lengths as much as 25 m (82 ft.) accessible.
Extra choices for the system embody regen resistors, line filters, and spare drive-side connectors. Kollmorgen Necessities helps DC bus-sharing, which balances power between the related drives, contributing to power financial savings and a extra fixed DC hyperlink voltage for higher management efficiency.
Be taught from Kollmorgen at RoboBusiness
Kollmorgen might be collaborating in RoboBusiness 2025, which might be Oct. 15 and 16 on the Santa Clara Conference Middle. James Davison, vp of engineering, and Yoshi Umeno, a world medical and robotics trade supervisor at Kollmorgen, will lead the session, “A Complete Tour of the Trendy Surgical Robotic Suite.”
Davison and Umeno will take attendees on a complete tour of the modern surgical robotic suite, together with the surgeon console, robotic arm configurations, affected person tables, surgical energy instruments, and diagnostic units. The audio system may also train the right way to optimize movement system design throughout your entire surgical robotic structure to satisfy precision necessities, efficiency standards, and type issue wants.
Attendees also can learn to scale options with expertise companions that perceive medical machine challenges, simplifying design processes and accelerating undertaking deployment. As well as, Kollmorgen will exhibit on the present flooring in Sales space 607.
RoboBusiness is the premier occasion for builders and suppliers of business robots. It should function tracks on enabling applied sciences, humanoids, enterprise, design and growth, and area robotics, in addition to the Bodily AI Discussion board.
This 12 months’s convention may also embody greater than 60 audio system, a startup workshop, the annual Pitchfire competitors, and quite a few networking alternatives. Over 100 exhibitors on the present flooring will showcase their newest parts, merchandise, and companies to assist resolve your robotics growth challenges. Registration is now open.
