How PAL Prepared and PAL Sequence make palletizing safer for each operator

October is Secure Work Month and an ideal time to rethink end-of-line security.

For meals and beverage producers, the place manufacturing by no means stops, security dangers typically cover in plain sight. Some of the widespread and expensive examples is guide palletizing.

Repetitive lifting, twisting, and stacking on the finish of the road result in pressure accidents, fatigue, and turnover. These duties don’t simply gradual manufacturing; they quietly drain revenue by means of absenteeism and compensation prices.

The excellent news: palletizing automation has advanced. With Robotiq’s PAL Prepared and PAL Sequence, plant managers can scale back accidents, increase uptime, and create a safer, extra productive office — beginning in the present day.

Why ergonomics and security are strategic priorities

The ROI of ergonomics in manufacturing is surprisingly excessive. When employees keep away from fatigue and damage, corporations save on alternative labor, compensation claims, and downtime — whereas additionally enhancing morale and retention.

 Investing in robotic palletizing isn’t nearly effectivity, it’s about defending your workforce and your backside line.

“[Manual palletizing] was an ergonomically unfriendly process. These circumstances are 30 kilos after they come off the road, at six circumstances per minute. We had two operators doing that job, and on a shift, they could carry 100 thousand kilos. These operators now have forklift certifications and have been reallocated to different areas of the plant the place they have been wanted.

Mark Majkrzak
Founder at RAIN Pure Mountain Spring Water

If you would like to take a deeper dive into this subject and consider the direct and oblique prices of Musculoskeletal Dysfunction (MSD) accidents,  I invite you to observe our unique webinar with security knowledgeable, Carla Silver: Security pays – making a case for a cobot palletizer to cut back ergonomic accidents and supply an ROI. 

PAL Prepared: Security from day one

PAL Prepared is a production-ready palletizing cell — absolutely assembled, examined, and able to run on day one. It’s constructed for real-world manufacturing environments the place security, reliability, and uptime matter most.

Key security options embrace:

• Good Infeed System: Automates field presentation, eliminating bending and twisting motions.
• Constructed-in Security Scanners: Detect human presence and gradual or pause robotic movement immediately.
• Compact Footprint & Mobility: Matches tight areas and strikes simply between strains — no everlasting fencing required.
• PowerPick Multi Vacuum Gripper: Dependable field dealing with and clean movement management forestall sudden collisions.
• Pre-validated Security Logic: Each PAL Prepared cell is examined earlier than cargo to make sure compliance and peace of thoughts.

With PAL Prepared, producers can automate quick whereas making certain a secure transition for his or her operators.

PAL Sequence: Scalable security for increasing operations

When it’s time to scale, PAL Sequence takes security and consistency to the following stage. It’s a modular palletizing platform constructed on the identical basis as PAL Prepared — however designed to develop along with your manufacturing facility.
Every deployment makes use of the identical software program, security logic, operator interface, and design structure, so scaling doesn’t imply retraining or revalidating from scratch.

Why it really works:

• Standardized security configuration throughout a number of websites
• Modular add-ons for development with out new integration work
• Constant operator expertise throughout each cell
• Scalable with out the danger of customized one-offs

PAL Sequence lets producers scale safely and confidently — whether or not increasing a single line or automating throughout a number of amenities.

The true value of guide palletizing

Guide palletizing duties can contain 700+ lifts per employee per shift — repetitive motions that put monumental stress on the again, shoulders, and joints. Over time, this results in misplaced time, employee turnover, and persistent accidents.

In distinction, collaborative palletizing programs like PAL Prepared and PAL Sequence take away the ergonomic burden solely. Cobots tackle the heavy, repetitive work, whereas staff transfer into roles that require ability, oversight, and artistic problem-solving.

This shift doesn’t get rid of jobs — it upgrades them. Staff keep secure, motivated, and productive, and corporations see measurable features in each security and output.

October reminder: Secure work is sensible work

Throughout Secure Work Month, Robotiq celebrates the producers who’re remodeling end-of-line operations into safer, smarter, and extra sustainable workplaces.

When security turns into the inspiration of automation, everybody advantages:

• Operators go house wholesome and motivated.
• Managers see predictable uptime and ROI.
• Factories turn out to be resilient and future-ready.

This October, take a contemporary have a look at how your groups palletize. A small step towards automation in the present day may forestall accidents — and drive long-term productiveness — for years to return.

Able to See Secure Automation in Motion?

So, will Lean Palletizing convey security and value effectivity to your manufacturing facility? Earlier than committing, know precisely what automation can ship to your manufacturing line(s).

👉 Strive the Robotiq Palletizing Match Software to obtain:

• A customized 3D simulation of your palletizing cell.
• ROI and payback calculations primarily based in your manufacturing knowledge.
• A downloadable report you may share along with your crew.

Begin quick. Scale with confidence.