How one midwest producer automated heavy lifting and unlocked new worth with PCC

Labor shortages. Ergonomic danger. Turnover on the packaging line.
Sound acquainted? For a lot of producers, particularly within the meals and chemical sectors, these challenges are a every day actuality. However one Midwest-based producer of meals components just lately confirmed that with the appropriate companion, automation doesn’t need to be difficult, or costly.

The problem: Heavier merchandise, harder work situations

This producer wanted to palletize buckets and baggage of their meals additive product. These heavy items wore out employees bodily and made staffing troublesome. 

You actually don’t need somebody down on the finish of a line managing these heavy packages day in and day trip.

Even with a powerful native workforce, repetitive duties like this are laborious to fill and even more durable to retain. That’s why the corporate began exploring robotic palletizing options.

The answer: Scalable, pre-engineered robotics with PCC

Enter PCC, a Wisconsin-based techniques integrator with deep roots in robotics—and a powerful understanding of each engineering and enterprise realities. PCC noticed a chance to simplify integration by utilizing a pre-engineered robotic palletizing resolution powered by Robotiq and Common Robots (UR20 and UR30). The important thing benefits?

• Minimal engineering time – much less time spent constructing from scratch
• Decrease danger – confirmed {hardware} and software program that works out of the field
• Preserved margins – integrators don’t have to soak up hours of customized design

This venture began with buckets utilizing the PE20 resolution, and the crew is already getting ready a follow-up for bagged merchandise utilizing the upper payload AX30 mannequin.

Why PCC stands out

PCC isn’t simply an integrator; they’re a progress companion. They don’t cease at set up. Right here’s what units them aside:

• Broader capabilities: Past palletizing, they convey expertise on the whole robotics and techniques integration, permitting prospects to scale automation throughout processes.
• Buyer-first mindset: By specializing in ROI and quick deployment, PCC helps producers transfer rapidly and confidently, regardless of the financial local weather.

This specific buyer was dropped at us via considered one of PCC’s current relationships. They’re an enormous fan of our product they usually actually advertise. That engagement makes an enormous distinction.

The enterprise influence: A one-year payback

On this case, the complete system—together with the robotic, end-of-arm tooling, and conveyance—was estimated round $150,000. The return? A full payback in simply 12 months on two shifts.

Meaning in 12 months two and past, that very same funding begins paying itself again. Each month. As Robotiq CEO Samuel Bouchard says:

“Concentrate on what doesn’t change. Labor shortages aren’t going away. And heavy, repetitive work will all the time be laborious to employees. Automation is how you retain shifting.”

Remaining takeaway for producers

When you’re scuffling with heavy packaging, or simply bored with recycling labor via roles nobody desires to remain in, it’s time to have a look at robotic palletizing.

And if you wish to hit the bottom working, partnering with an integrator like PCC could make all of the distinction. They know the tech, know the market, and most significantly, know the way that can assist you win.

Attain out to see how automation may work in your line.