For wineries and beverage producers, palletizing is commonly one of the crucial repetitive and bodily demanding steps in manufacturing. Manually dealing with and stacking cartons for hours at a time not solely slows down throughput however may also result in employee fatigue and accidents.
One European wine producer confronted precisely this problem. With over 5 million bottles processed yearly and greater than 2,500 wine varieties passing by means of their bottling line, palletizing had turn out to be a serious bottleneck. Workers have been manually dealing with practically 40 tons of packaging materials day by day, leaving them exhausted after every shift and creating inefficiencies throughout the tip of the road.
Conventional automated techniques have been too costly or too inflexible to satisfy their wants. What they required was a versatile, cost-effective, and operator-friendly palletizing answer that might sustain with altering carton codecs and excessive volumes — with out disrupting manufacturing.
The problem: end-of-line bottlenecksÂ
The vineyard’s fundamental aim was to enhance operational effectivity whereas defending workers from repetitive pressure. Handbook palletizing was slowing down your entire bottling course of, creating backlogs and impacting general productiveness. On the identical time, they wanted an answer that might deal with frequent changeovers and match inside their current ground house.
The answer: a cobot palletizing cell
The group chosen the Robotiq PE20 Palletizer, powered by a Common Robots UR20 collaborative robotic and a Robotiq vacuum gripper.
This cobot palletizer was designed to:
- Palletize two cartons at a time, instantly from the conveyor belt
- Function safely alongside staff, eliminating the necessity for fencing
- Adapt shortly to totally different carton sizes and stacking configurations
As a result of it was compact and absolutely built-in, set up was fast and required minimal adjustments to the prevailing structure.
The outcomes: quicker throughput, more healthy groups
As soon as put in, the advantages have been fast. The palletizing cell created a steady, uninterrupted workflow, eliminating the bottlenecks that had slowed manufacturing.
Key enhancements included:
- Boosted effectivity: The road now runs with out delays on the palletizing stage.
- Decreased bodily pressure: Employees now not spend their shifts manually stacking heavy cartons.
- Better flexibility: The cell simply adapts to altering manufacturing calls for and carton codecs.
- Worker satisfaction: Eliminating a tedious, labor-intensive activity improved morale and well-being.
Custom meets fashionable automation
This undertaking reveals how wine palletizing automation can mix seamlessly into even probably the most conventional operations. By automating one of the crucial demanding duties on the ground, the producer elevated throughput, improved ergonomics, and ensured their group may deal with higher-value work — all whereas sustaining their excessive requirements of high quality.
Your flip: automate with confidence
Whether or not you produce wine, spirits, or packaged drinks, cobot palletizers may help you overcome labor shortages, cut back ergonomic dangers, and hold manufacturing working easily.
Your first step is easy: attempt the Palletizing Match Software.
In just some clicks, you’ll get:
- A customized 3D simulation of your palletizing cell
- ROI and payback interval based mostly in your actual knowledge
- A shareable report for inner decision-making
Begin quick. Scale with confidence. Embark in your automation journey.
Fill out the Palletizing Match Software at the moment and see if Lean Palletizing is true to your operation.
