GrayMatter has developed bodily AI for ending functions. Supply: GrayMatter Robotics
GrayMatter Robotics immediately opened its new 100,000-sq.-ft. headquarters and innovation heart in Carson, Calif. The corporate mentioned it’s a vital enlargement and establishes what it referred to as “the nation’s most superior interactive robotics expertise heart for AI-powered manufacturing automation.”
“This facility represents greater than only a headquarters — it’s our dedication to bringing superior manufacturing again to American soil and to the South Bay area particularly,” said Ariyan Kabir, CEO of GrayMatter Robotics. “We selected Carson for its proximity to aerospace, marine, and different manufacturing clusters, entry to world-class port infrastructure, and most significantly, its expert workforce. That is the place the factories of the longer term are being constructed.”
Kabir co-founded GrayMatter in 2020. The firm mentioned it supplies physics-informed, synthetic intelligence-driven robotic cells to assist producers sort out advanced, ergonomically difficult surface-finishing duties. These embody sanding, grinding, buffing, sharpening, blasting, and spraying. GreyMatter mentioned its automation may also help producers of all sizes.
New facility addresses coding, variability challenges
GrayMatter Robotics mentioned its state-of-the-art facility at 2226 E. 223rd St. contains substantial investments in facility buildout, superior manufacturing gear, and greater than 25 energetic robotic cells.
The Carson facility serves as each headquarters and a proof of idea for fixing a persistent problem for American manufacturing — automating floor ending and therapy in high-mix manufacturing environments the place merchandise range continuously.
GrayMatter famous that conventional automation usually requires greater than 80 hours of programming per distinctive half, and it really works solely when repeatedly producing equivalent objects. It mentioned this limitation has left hundreds of U.S. producers unable to automate vital ending operations, forcing continued reliance on handbook labor for duties which are more and more troublesome to employees.
GrayMatter supplies automation for high-variability manufacturing. Supply: GrayMatter Robotics
GrayMatter guarantees effectivity, high quality
GrayMatter Robotics claimed that its methods cut back reliance on handbook labor with the power to:
- Scan and autonomously program themselves
- Adapt to half variations with out human intervention
- Function 1.5 to 4 instances quicker than handbook operations whereas bettering high quality
- Deploy in two to 4 months in contrast with 12 to 24 months for conventional automation
- Require no coding experience — operators merely press a button
The expertise is already delivering outcomes at scale, mentioned the corporate. Pierce Manufacturing Inc., one in every of North America’s main fireplace equipment producers, has built-in GrayMatter’s methods into its manufacturing operations. The subsidiary of Oshkosh Corp. is increasing its deployment.
“Our early outcomes with GrayMatter Robotics satisfied us to broaden the deployment,” mentioned Bob Schulz, president of Pierce Manufacturing. “Visiting their Carson facility strengthened [that] we’re collaborating with an organization that has the imaginative and prescient and functionality to scale alongside us.”
Interactive expertise contains over 25 robotic cells
In contrast to conventional company services, GrayMatter Robotics mentioned its new headquarters options greater than 25 robotic workcells actively performing actual manufacturing operations on present and potential buyer and accomplice elements.
The interactive expertise heart permits guests — from potential clients to college students — to see firsthand how AI-powered robots autonomously sand, grind, polish, buff, spray, blast, and examine elements throughout various supplies and geometries. GrayMatter mentioned this displays an optimum teaming of people, robots, and AI.
“We needed to demystify industrial robotics,” mentioned Brual Shah, co-founder and chief expertise officer of GrayMatter. “Guests can actually watch a robotic scan a component it’s by no means seen earlier than, autonomously program itself in below a minute, and start processing that half with precision that exceeds human functionality. It’s manufacturing intelligence in motion.”
GrayMatter says its expertise makes programming robots simpler. Supply: GrayMatter Robotics
Bodily AI to energy the factories of the longer term
Whereas a lot of the AI revolution has centered on digital intelligence — chatbots, picture era, and information evaluation — GrayMatter Robotics asserted that demand is rising for “bodily AI” to energy the factories of the longer term. The corporate outlined it as “AI that interacts with and manipulates the bodily world by means of robotic methods.”
GrayMatter claimed that its proprietary GMR-AI expertise “represents a basically completely different strategy than conventional industrial automation.” Robots utilizing established physics fashions to grasp forces, supplies, geometries, and gear behaviors can function safely and precisely even with elements they haven’t encountered earlier than, the corporate mentioned.
“Bodily AI is a distinct type of AI. It considerably expands upon digital AI we’ve seen explode over the previous few years,” defined Satyandra Ok. Gupta, co-founder and chief scientist at GrayMatter. “Bodily AI focuses on AI to make selections in bodily functions.”
“Whereas a language mannequin can write you an essay, our bodily AI can autonomously work out the best way to end a never-before-seen aerospace part to aerospace-grade specs,” mentioned Gupta, who spoke at RoboBusiness final week. “That’s AI working within the bodily realm with real-world penalties.”
The corporate mentioned it’s advancing bodily AI as “the following wave of AI — one that can rework how merchandise are literally made, not simply designed or marketed.” Bodily AI has implications past manufacturing effectivity, because it should account for:
- Actual-world variability in supplies and half dimensions
- Security constraints when working close to people
- Power suggestions and tactile sensing
- Steady studying from bodily tool-part interactions
- Ensures of efficiency in all kinds of situations
GrayMatter’s strategy earned it recognition from Quick Firm, which named it one of many Most Progressive Corporations in Robotics and Engineering for 2025. It mentioned the corporate is “tackling one in every of manufacturing’s hardest challenges: automating duties in environments the place each product is completely different.”
Buyers validate market alternative for AI robotics
GrayMatter Robotics final 12 months raised $45 million in Sequence B funding towards its $85 million complete. Wellington Administration, one of many world’s largest funding administration corporations, led the Sequence B spherical.
“Excessive-mix manufacturing represents a good portion of U.S. manufacturing, but it’s been largely inaccessible to automation,” mentioned Sean Petersen, sector lead for personal local weather investing at Wellington Administration.
“GrayMatter Robotics has cracked the code and is constructing the infrastructure for extra superior automated factories,” he added. “This represents a promising and doubtlessly category-defining alternative.”
GrayMatter companions with FANUC and 3M
GrayMatter Robotics has strategic partnerships with main corporations in robotics {hardware} and supplies science. FANUC supplies the economic robots that use GrayMatter’s bodily AI, whereas 3M’s superior abrasives expertise integrates with the corporate’s clever methods.
“GrayMatter Robotics combines deep experience in AI-driven automation options with a powerful understanding of the challenges producers face on the store flooring,” mentioned Mike Cicco, president and CEO of FANUC America. “We’ve seen how their applied sciences — constructed on FANUC’s modern and dependable robotic platforms — can considerably enhance productiveness, improve ergonomics, and streamline operations. The opening of GrayMatter Robotics’ new headquarters displays their development and demonstrates their dedication to reshaping industrial automation.”
“We’re excited to proceed and broaden our collaboration with GrayMatter Robotics, a partnership that highlights 3M’s dedication to empowering clients with user-friendly automated abrasive processing methods,” said Alejandro Martinez, president of 3M’s Abrasives Methods Division. “By combining 3M’s experience in abrasive merchandise and processes with GrayMatter’s clever automation options, we are able to ship enhanced worth by means of constant and high quality outcomes to our shared clients.”
New facility to create jobs in manufacturing hub
GrayMatter Robotics mentioned its Carson headquarters and innovation heart will create greater than 100 jobs in engineering, AI and machine studying improvement, robotics integration, and operations. The corporate might add a whole lot of extra expert positions because it scales and demonstrates the viability of superior manufacturing in Southern California.
Carson is near the ports of Los Angeles and Lengthy Seashore, in addition to main aerospace producers Northrop Grumman, Boeing, and SpaceX. As well as, the brand new facility can profit from the area’s manufacturing historical past, provider ecosystem, and expert workforce, it mentioned.
“The South Bay area presents the right mixture of Los Angeles–space sources with a centered manufacturing and logistics ecosystem,” mentioned Kabir. “Carson particularly supplies the infrastructure, workforce, and collaborative surroundings we have to scale our influence on American manufacturing.”
The brand new facility additionally presents quick access to the I-405, I-110, and I-710 freeways, mentioned GrayMatter. The corporate mentioned it plans to help native companies and accomplice with native faculties and schools on robotics and AI coaching packages.
“We’re seeing renewed curiosity in manufacturing careers due to expertise like this,” famous Kabir. “Younger engineers wish to work on cutting-edge AI and robotics. Skilled manufacturing professionals see alternative to upskill into superior automation roles. We’re not changing employees — we’re elevating them.”
The corporate mentioned its “factory-as-a-service” mannequin, which eliminates upfront capital expenditures, has made superior automation extra accessible to small and midsize producers, serving to to reverse many years of producing decline within the U.S.
GrayMatter plans to rent to proceed scaling. Supply: GrayMatter Robotics
GrayMatter plans for development
With its new facility operational, GrayMatter Robotics mentioned it plans to increase its bodily AI to functions past floor ending. The corporate mentioned it’ll improve its personal manufacturing capability, proceed AI improvement, and develop its buyer base.
GrayMatter additionally plans to make use of the power as a venue for workforce improvement initiatives, internet hosting pupil excursions, technical workshops, and trade conferences to advance bodily AI and clever manufacturing.
“5 years in the past, what we’re doing was thought-about inconceivable,” mentioned Kabir. “At this time, it’s remodeling manufacturing. 5 years from now, bodily AI will likely be as basic to manufacturing as digital automation is immediately. This facility is the place we’re constructing that future.”
