Eckerts Wacholder Brennerei GmbH is a German distillery that blends long-standing craftsmanship with trendy manufacturing strategies. To enhance packaging effectivity, the corporate applied Robotiq Lean Palletizing. This automation challenge elevated throughput, improved security, and lowered the guide workload—all with out disrupting the distillery’s conventional processes.
The problem: Heavy cartons, weak packing containers, and restricted house
Eckerts produces and ships a variety of spirits. The top-of-line palletizing course of created a number of bottlenecks:
- Heavy cartons (as much as 8 kg every) slowed down guide dealing with.
- Structurally weak packing containers required light, constant placement.
- A compact workshop made it tough to put in totally enclosed methods.
- Security issues arose as a result of workers wanted to work near the robotic.
- Coaching time for brand spanking new know-how needed to stay minimal to keep away from disruptions.
The staff needed automation that improved effectivity whereas defending each product high quality and worker well-being.
Why Eckerts chosen Robotiq
To validate the answer, Eckerts despatched its heaviest cartons to Robotiq’s Lyon workplace. The palletizer efficiently dealt with each field sort, demonstrating its functionality earlier than set up.
Key attributes that supported the choice:
- Open, enclosure-free format that match the distillery’s restricted ground house.
- Built-in security options that cease the robotic mechanically when folks strategy.
- Quick onboarding, permitting workers to make use of the system confidently after at some point of coaching.
- Compatibility with 15 completely different carton sorts, decreasing changeover effort.
“This resolution is among the greatest issues we now have purchased in recent times. The system has been working flawlessly from day one.”
– Manufacturing Supervisor Andreas Klemp
The answer: Robotiq Lean Palletizing
Robotiq Lean Palletizing supplied the next capabilities:
- Excessive throughput, supporting as much as 500 cartons per hour.
- Exact dealing with, preferrred for fragile or weaker cardboard buildings.
- Secure human-robot interplay, fitted to small manufacturing areas.
- Person-friendly software program that simplifies setup and operation.
The system’s design allowed Eckerts to automate palletizing whereas preserving the workflow of a conventional distillery surroundings.
Outcomes: Effectivity, security, and quicker operations
After implementing the Robotiq resolution, Eckerts noticed a number of enhancements:
1. Elevated effectivity
The palletizer dealt with heavy masses constantly, decreasing guide lifting and enhancing general throughput.
2. Decrease labor prices
Operators might shift from repetitive duties to higher-value duties in manufacturing.
3. Safer working circumstances
Constructed-in security options maintained a safe surroundings, even inside a compact workspace.
4. Speedy worker adoption
Coaching required solely at some point, decreasing downtime and enabling fast use.
The affect: Custom supported by trendy automation
Eckerts’ expertise demonstrates how automation can combine seamlessly right into a heritage-focused business. Robotiq Lean Palletizing helped the distillery:
- Keep product high quality
- Scale back bodily pressure
- Enhance manufacturing stability
- Assist long-term operational sustainability
Automation turned a solution to defend craftsmanship, not exchange it.
Discover Lean Palletizing for your self
Producers going through heavy masses, combined packaging, or workforce constraints can profit from the identical dependable and protected automation system used at Eckerts.
If you wish to see whether or not palletizing automation is sensible in your facility, begin with the Palletizing Match Software — a fast, interactive solution to see if Lean Palletizing is the suitable match in your line.
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