AMAZEMET, a spin-off from the College of Warsaw that focuses on ultrasonic atomization and powder manufacturing for steel additive manufacturing, has launched a brand new on-demand powder atomization service focused at R&D finish customers. The brand new enterprise line, known as Atomization Service, is giving researchers within the steel AM sphere higher entry to customized steel powders in price efficient approach. Wanting on the large image, the corporate hopes it will empower researchers to speed up innovation in steel AM and develop new supplies.
The brand new Atomization Service will leverage the corporate’s ultrasonic atomization expertise, which allows the financial manufacturing of small batches of steel powders. In contrast to typical fuel and plasma atomization, that are usually geared in the direction of large-scale manufacturing quantity (with minimal orders within the vary of tens of kilograms), AMAZEMET’s course of can economically manufacture spherical steel powders in small volumes, even utilizing rare-earth parts like Scandium and costly transition metals like Hafnium and Rhenium. AMAZEMET additionally emphasizes that its group has intensive experience in atomizing reactive metals like magnesium, titanium and refractory alloys.
“We noticed a transparent problem in supplies innovation. Researchers with good concepts have been being held again by prohibitive prices and the shortcoming to acquire small, experimental batches of high-quality spherical powders,” defined Dr Łukasz Żrodowski, CEO of AMAZEMET. “Our new service instantly removes that barrier, enabling quicker discovery and growth.”
By way of AMAZEMET’s service, R&D labs can order as little as 50 grams of customized alloys, with budgets ranging from €1,000. The corporate additionally assures that its ultrasonic atomization course of is extremely environment friendly, reworking as much as 80% of unique feedstock into high-quality, spherical powders that meet the shopper’s necessities when it comes to particle dimension distribution. This excessive atomization charge is especially advantageous in instances the place uncommon and dear alloys are being investigated.
In the identical curiosity of effectivity, the Atomization Service provides prospects the choice of leveraging AMAZEMET’s Powder2Power Know-how (P2P) to recycle used or out-of-spec powders. Powder2Powder makes it potential to re-atomize powders in addition to bulk scrap (together with printed samples) with out the necessity for preprocessing.
One other characteristic of the brand new atomization service is a pre-alloying service, which leverages AMAZEMET’s in-house arc-melting functionality to homogenize customized alloys earlier than atomization. This method helps to make sure the compositional accuracy of the ultimate powder. Prospects may profit from the flexibility to order totally different supplies in a single order—at no further price.
AMAZEMET’s new powder manufacturing service expands on its unique place as a provider of ultrasonic atomization options, together with the rePOWDER Primary, in addition to high-vacuum furnaces for post-processing. Along with the brand new service providing, AMAZEMET says it’s dedicated to sustaining full transparency for its analysis prospects with regard to processing parameters and its utility group will help the preparation of analysis papers. The AMAZEMET Atomization Service is already up and working.
