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AIRSYS’ new international HQ to deal with a large 3D printing manufacturing unit for liquid cooling elements


AIRSYS Cooling Applied sciences is ready to open a brand new international headquarters and broaden its manufacturing operations in Spartanburg County, South Carolina.

Situated at 6228 Freeway 101 in Woodruff, the brand new web site is predicted to create 215 jobs following a $40 million funding. The growth comes as AIRSYS marks its thirtieth yr in enterprise. 

The corporate focuses on energy-efficient cooling programs for data and communication know-how infrastructure, with merchandise presently deployed in information facilities, faculties, and telecom installations worldwide. As a part of the event, AIRSYS will assemble a 264,000 sq. ft. campus that may embrace “one of many world’s largest 3D printing factories” devoted to liquid cooling parts, in response to the South Carolina Division of Commerce.

“This funding represents the belief of a dream we have now been working towards for a few years: to determine AIRSYS’ headquarters in the USA. It displays our long-term imaginative and prescient of strengthening our presence in America, increasing our innovation in information heart cooling, and constructing a basis that helps our clients, staff, and communities for many years to return,” mentioned AIRSYS’ President Paul Quigley.

AIRSYS’ new international HQ to deal with a large 3D printing manufacturing unit for liquid cooling elements
The AIRSYS Cooling Applied sciences facility. Photograph through Digital Infra Community.

Liquid cooling focus drives growth

Designed to fulfill the rising demand for high-density computing functions, the brand new manufacturing unit will concentrate on producing customizable spray liquid cooling parts for server programs. The strategy emphasizes fast manufacturing tailor-made to particular server board necessities, a shift geared toward enhancing power effectivity and operational efficiency for purchasers in data-intensive industries.

Based on JSA, the dimensions of the upcoming facility underscores the challenge’s significance. The Woodruff web site, presently beneath building and anticipated to be operational within the first quarter of 2026, is giant sufficient to accommodate 4 Boeing 747 plane end-to-end. 

The manufacturing unit may also assist AIRSYS’ dedication to home manufacturing, aiming to scale back logistical dangers similar to transport delays and tariffs whereas sustaining oversight on high quality and supply timelines.

To assist the challenge, the Coordinating Council for Financial Growth has authorized job improvement credit and awarded a $500,000 Set-Apart grant to Spartanburg County to assist cowl web site preparation and building prices.

“AIRSYS’ announcement right now is additional proof that South Carolina’s gifted workforce continues to be a basis for the success of our current firms. The brand new jobs this funding brings may have a powerful impression within the Upstate, and we look ahead to persevering with our partnership with AIRSYS within the years forward,” mentioned Gov. Henry McMaster.

Hiring for the expanded operations is underway, with additional particulars accessible on the corporate’s careers web page.

Main gamers double down on AM with amenities

AIRSYS joins a rising checklist of producers constructing large-scale amenities to hurry up manufacturing and supply.

Two months in the past, Bosch opened a brand new steel AM facility at its Nuremberg plant, investing practically €6 million to spice up manufacturing velocity and suppleness. Anchored by a Nikon SLM Options NXG XII 600 3D printer, the location positions Bosch as the primary Tier-1 automotive provider in Europe to function at this degree. 

Able to producing as much as 10,000 kilograms of steel elements yearly, the power allows quicker turnaround, reduces materials waste, and helps advanced element designs. This transfer displays Bosch’s broader effort to strengthen its manufacturing base in Germany and broaden into sectors like power and aviation.

Final month, US-based high-performance supplies producer ATI formally opened its 132,000 sq. ft. Additive Manufacturing Merchandise facility, which brings collectively the total manufacturing course of from design and 3D printing to warmth therapy, machining, and inspection. Constructing on practically a decade of expertise in additive manufacturing, the location is supplied with laser powder mattress fusion know-how and is licensed to ISO 9001 and AS9100D requirements. 

It helps the manufacturing of large-format steel elements as much as 1.5 meters tall with advanced geometries. Awarded by Bechtel Plant Equipment, the power’s first contract focuses on parts for the U.S. Naval Nuclear Propulsion Program, reinforcing ATI’s concentrate on aerospace, protection, and house.

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Featured picture reveals the AIRSYS Cooling Applied sciences facility. Photograph through Digital Infra Community.



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