Finally week’s RAPID+TCT 2025 in Detroit, steel additive manufacturing options supplier ADDiTEC introduced that it was launching a brand new expertise platform. The corporate already has Laser Direct Power Deposition (LDED) and Liquid Steel Jetting (LMJ) options, and now it’s increasing its providing by including Laser Powder Mattress Fusion (LPBF) to its portfolio of steel AM applied sciences with the brand new FUSiON S system. ADDiTEC says that with this addition, it’s now one of many solely firms on the planet to supply three complementary steel AM applied sciences.
FUSiON S
Chances are you’ll recall that the Florida-based firm, which co-founded the MELTIO model of steel AM platforms in 2019 with Spanish firm Sicnova 3D, resurrected Xerox’s liquid steel 3D printing when it acquired Elem Additive Options in 2023; Xerox itself acquired ElemX expertise in 2019 when it purchased steel 3D printing startup Vader Methods. ADDiTEC calls it Liquid Steel Jetting, or LMJ, and the ElemX printer makes use of molten steel droplets to construct up 3D objects. The corporate additionally gives laser DED, or LDED, by way of its transportable robotic steel AM methods, the AMDROiD and AMDROiD X, the latter of which helps in-field manufacturing and restore for protection and different industrial purposes. Each its LMJ and LDED, plus CNC expertise, are supplied in ADDiTEC’s Hybrid 3 manufacturing system.
Now, with the addition of LPBF to its portfolio, ADDiTEC may give its clients expanded functionality and suppleness throughout a number of sectors, together with automotive, aerospace, dental, power, tooling, jewellery, and different precision purposes.
“Our new LPBF platform, Fusion S, brings high-precision, production-grade steel 3D printing to the forefront of our providing. This launch marks a serious milestone in our mission to ship a full-spectrum steel AM portfolio that addresses essentially the most demanding use instances—from aerospace and protection to medical and power,” said Brian Matthews, the CEO of ADDiTEC, in a press launch.
Brake levers
Developed by way of a strategic collaboration, the brand new FUSiON S printer combines what ADDiTEC calls “a confirmed LPBF basis with distinctive engineering and commercialization experience.” The optimized LPBF platform includes a compact footprint of 600 x 600 mm, industrial-grade efficiency, and optimized print parameters for cobalt chrome, stainless-steel, titanium, and different superior alloys. Complicated geometries and advantageous options aren’t any match for the printer’s high-resolution printing, enabled by a really advantageous however highly effective laser spot. The user-friendly FUSiON S additionally has an enhanced materials security characteristic for operators.
“The closed powder circuit ensures extra security at work as a result of the operator doesn’t come into contact with the powder throughout the whole printing course of,” ADDiTEC writes.
The printer’s clever FUSiON Cartridge system ensures protected, economical powder dealing with when paired with the FUSiON Cabin, an unpacking station with a closed course of chamber. Customers merely take the cartridge with their most popular materials from the Cabin and insert it into the FUSiON S. The Cartridge and Cabin present clear separation of the ultimate printed part from any residual powder, which can be collected for attainable reuse. This modern closed powder structure implies that operators don’t have any direct contact with steel powder.
FUSiON Cabin
The brand new FUSiON S additionally includes a most scan pace of 5 m/s, 10-50 μm layer thickness, a virtually 16″ touchscreen, a closed gas-circuit for lowered fuel consumption, and extra. Customers may also discover a verified database of print parameters for a number of supplies, together with valuable metals.
Now that it gives its three complementary steel AM applied sciences of LDED, LMJ, and LPBF, ADDiTEC clients can choose the appropriate course of for each mission, with out having to undergo a number of companions.
Photographs courtesy of ADDiTEC
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