Home3D Printing3D printed sensors allow the manufacturing of versatile e-textiles

3D printed sensors allow the manufacturing of versatile e-textiles


Keep updated with every little thing that’s occurring within the great world of AM by way of our LinkedIn group.

Conventional army coaching typically depends on standardized strategies, which limits the availability of optimized coaching tailor-made to particular person combatants’ traits or particular fight conditions. To handle this, a analysis group from Korea Superior Institute of Science and Know-how (KAIST) has developed an e-textile platform, securing core expertise that may mirror the distinctive traits of particular person combatants and numerous fight situations. This expertise has confirmed sturdy sufficient for battlefield use and is economical sufficient for widespread distribution to a lot of troops.

Professor Steve Park’s analysis group at KAIST’s Division of Supplies Science and Engineering has developed a versatile, wearable digital textile (e-textile) platform utilizing 3D printing expertise that ‘attracts’ digital circuits instantly onto material. The analysis is revealed within the journal npj Versatile Electronics.

Korea Advanced Institute of Science and Technology's (KAIST) 3D printed sensors enable the production of flexible e-textiles.
Measurement of human motion and respiratory patterns utilizing e-textile. Credit score: npj Versatile Electronics (2025).

The wearable e-textile platform developed by the analysis group combines 3D printing with new supplies engineering design to instantly print versatile and extremely sturdy sensors and electrodes onto textile substrates. This allows the gathering of exact motion and human physique knowledge from particular person combatants, which might then be used to suggest custom-made coaching fashions.

Current e-textile fabrication strategies are sometimes advanced or restricted of their potential to supply customized customization. To beat these challenges, the analysis group adopted Direct Ink Writing (DIW) 3D printing.

This expertise entails instantly allotting and printing particular ink, which capabilities as sensors and electrodes, onto textile substrates in desired patterns. This enables for the versatile implementation of varied designs with out the advanced technique of masks fabrication. That is anticipated to be an efficient expertise that may be simply equipped to a whole bunch of hundreds of army personnel.

The core of this expertise lies within the growth of high-performance practical inks primarily based on superior supplies engineering design. The analysis group mixed styrene-butadiene-styrene (SBS) polymer, which offers flexibility, with multi-walled carbon nanotubes (MWCNT) for electrical conductivity.

Korea Advanced Institute of Science and Technology's (KAIST) 3D printed sensors enable the production of flexible e-textiles.
Experimental outcomes of recognizing unknown objects after machine studying six objects utilizing a wise glove. Credit score: npj Versatile Electronics (2025).

They developed a tensile/bending sensor ink that may stretch as much as 102% and preserve secure efficiency even after 10,000 repetitive checks. Which means that correct knowledge could be persistently obtained even in the course of the strenuous actions of combatants.

Moreover, new materials expertise was utilized to implement ‘interconnected electrodes’ that electrically join the higher and decrease layers of the material. The group developed an electrode ink combining silver (Ag) flakes with inflexible polystyrene (PS) polymer, exactly controlling the impregnation stage (how a lot the ink penetrates the material) to successfully join either side or a number of layers of the material. This secures the expertise for producing multi-layered wearable digital methods integrating sensors and electrodes.

The analysis group then proved the platform’s efficiency by means of precise human motion monitoring experiments. They printed the e-textile on main joint areas of clothes (shoulders, elbows, and knees) and measured actions and posture adjustments throughout numerous workout routines akin to operating, leaping jacks, and push-ups in real-time.

Korea Advanced Institute of Science and Technology's (KAIST) 3D printed sensors enable the production of flexible e-textiles.
Experimental outcomes displaying {that a} multi-layered e-textile glove linked with interconnect electrodes can measure tensile/bending indicators and stress indicators at a single level. Credit score: npj Versatile Electronics (2025).

Moreover, they demonstrated the potential for functions akin to monitoring respiratory patterns utilizing a wise masks and recognizing objects by means of machine studying, and perceiving advanced tactile data by printing a number of sensors and electrodes on gloves. These outcomes present that the developed e-textile platform is efficient in exactly understanding the motion dynamics of combatants.

This analysis is a vital instance demonstrating how cutting-edge new materials expertise can contribute to the development of the protection sector. Main Kyusoon Pak of the Military, who participated on this analysis, thought-about required aims akin to army applicability and financial feasibility for sensible distribution from the analysis design stage. “Our army is at present dealing with each a disaster and a chance as a result of lower in army personnel assets attributable to the demographic cliff and the development of science and expertise. Additionally, respect for all times on the battlefield is rising as a big difficulty,” he mentioned. “This analysis goals to safe authentic expertise that may present custom-made coaching in keeping with army department/obligation and kind of fight, thereby enhancing the fight energy and guaranteeing the survivability of our troopers. I hope this analysis shall be evaluated as a case that achieved each scientific contribution and army applicability.”

RELATED ARTICLES

LEAVE A REPLY

Please enter your comment!
Please enter your name here

- Advertisment -
Google search engine

Most Popular

Recent Comments