This week, RAPID + TCT, the most important additive manufacturing commerce present in North America, returned to Detroit, Michigan. As at all times, many AM corporations reap the benefits of the chance by asserting new product launches, applied sciences, and rather more.
Materialise Broadcasts 2025 Magics Launch, Strategic Partnerships
World AM software program and companies chief Materialise made two bulletins on the present this week, each of which handle main points partly prices and design limitations. The primary is the 2025 Magics launch, which affords distinct options for metallic and polymer AM challenges, permitting for clever help technology instruments, implicit modeling capabilities, and seamless workflow integration. To scale back preparation time for advanced elements, Magics launched seamless processing of nTop implicit geometries with out requiring mesh conversion. By pairing this functionality with Materialise’s subsequent technology Construct Processors, customers can design and print elements that have been beforehand too advanced for 3D printing. The brand new prolonged BREP processing functionality makes it attainable to work with native CAD geometry all through Magics, which streamlines issues by supporting superior functionalities comparable to nesting, measurements, wall thickness evaluation, and STEP file export. The brand new Magics launch additionally consists of a number of purposeful updates to optimize rendering and reminiscence utilization to simplify the person expertise and has extra optimizations for construct preparation workflows and help technology. The discharge shall be commercially obtainable in Could of 2025.

Visualization of implicit file processing in Magics and the Construct Processor, demonstrating how information will be dealt with instantly with out conversion to mesh.
Moreover, Materialise introduced two Subsequent-Era Construct Processors made attainable by means of strategic partnerships with Raplas and One Click on Metallic. Earlier this month, the corporate introduced that its Construct Processor could be built-in into One Click on Metallic’s ecosystem to provide customers higher management over their manufacturing processes and help the expansion of the mid-market 3D printing sector. Their collaboration, specifically, focuses on elevated demand for options which are high-performing however nonetheless inexpensive in order that each startups and established manufacturing amenities have versatile, scalable choices. With an identical give attention to AM scalability, Materialise and Raplas introduced a Subsequent-Era Construct Processor for collection manufacturing in resin-based 3D printing. Each of those partnerships intention to hurry up effectivity and scalability throughout mid-market and huge AM manufacturing.
You will discover Materialise at Sales space #2825 at RAPID this week.
Additive Plus Introduces Compact AO Metallic 3D Printers
California-based Additive Plus, which was simply named an Axtra3D reseller this week, launched its first in-house developed line of compact metallic 3D printers at RAPID. The AO Metallic product household is supposed to supply dependable, inexpensive, high-performance metallic LPBF expertise to universities, labs, and small-scale manufacturing groups. The A30, A50, and A100 AO Metallic 3D printer fashions all help open course of parameters, which supplies customers a excessive degree of management over their scan methods, laser energy, and thermal administration; that is particularly vital once you’re conducting analysis, creating alloys, and prototyping merchandise. The printers all function each infrared and blue laser choices, which suggests they will course of robust supplies like gold, copper, and high-entropy alloys. In partnership with 3DLAB and Verder Scientific, Additive Plus is demonstrating a full lab-to-part workflow at RAPID. The modular ecosystem reduces lead instances and permits quicker materials improvement, and consists of desktop atomizer ATO Lab+, which produces customized spherical powders in-house; the Microtrac X2, providing particle form and measurement evaluation for validating feedstock; and all three AO Metallic 3D printers.
“Palms-on entry to metallic 3D printing shouldn’t require a six-figure funding. We constructed AO Metallic to help researchers, universities, and small-scale innovators who’re pushing materials boundaries however want instruments that match their area and finances,” defined Founder and CEO of Additive Plus Ashkhen Ovsepyan.
Additive Plus is at Sales space #3208 at RAPID this week.
Elegoo Debuts Massive-Format Jupiter 2 Resin 3D Printer
One other firm debuting a brand new printer this week is Chinese language producer Elegoo, a fast-growing international sensible manufacturing model. That includes a 302.40 x 161.98 x 300 mm construct quantity, the brand new large-format Jupiter 2 resin printer is the most important within the collection, and has a double-door design that’s distinct from earlier Jupiter fashions. Its modular design is constructed for effectivity—customers can swap out the 14-inch 16K LCD display in simply 10 minutes, and substitute the discharge movie in solely 10 seconds. The Jupiter 2’s totally enclosed gentle supply helps obtain “flawless” prints, as Elegoo says, and simple however exact calibration is ensured with multi-point auto-leveling; there’s additionally a guide leveling choice in order for you much more management. A built-in digital camera permits distant print monitoring, and it even has adaptive lighting for clear visibility irrespective of the atmosphere. The printer is built-in with Elegoo’s SatelLite resin slicer for manufacturing optimization and seamless printer management, and options computerized overheat alerts for improved security. Lastly, the Jupiter 2 has a sensible resin administration system, so hobbyists and professionals alike can spend extra time specializing in their designs, and fewer time monitoring materials ranges. The sensible system robotically feeds and recycles resin with a removable field that may maintain a 2kg resin bottle, and the heated tank retains the resin on the correct temperature, which helps maintain print outcomes constant. Anticipated to have functions in shopper items, healthcare, toys, and prototyping, the Jupiter 2 formally launches in Q3 2025.
“The Jupiter 2 is our daring step ahead in elevating the resin 3D printing expertise. We’re setting a brand new trade benchmark by delivering a dependable, high-efficiency printer able to dealing with demanding initiatives with constant outcomes,” mentioned Elegoo CEO Chris Hong.
You will discover the brand new Elegoo Jupiter 2 3D printer and the remainder of the corporate’s product lineup at its RAPID Sales space #1901.
polySpectra & Tethon 3D Launch Glass-Crammed Composite Cyclic Olefin Resin
Lastly, transferring on to supplies, polySpectra and Tethon 3D have collectively introduced the launch of ThOR 10, the primary in a collection of high-performance composite photopolymers for industrial AM. Combining the thermal stability and influence resistance of polySpectra’s Cyclic Olefin Resin (COR) with Tethon 3D’s high-performance ceramic powders, this rugged composite materials additionally incorporates a complicated glass filler from Tethon 3D. This provides the ensuing photopolymer improved influence energy and stiffness in comparison with the bottom resin. Glass-filled polymers are sometimes utilized in demanding engineering functions, together with aerospace and protection, electronics, and transportation. The brand new ThOR 10 widens this vary to incorporate end-use manufacturing for elements that face warmth and mechanical stresses, like gears and impellers, electronics enclosures, tooling inserts for molding, chemically resistant fluidic manifolds, and extra. The composite materials additionally options thermal endurance and mechanical robustness, and achieves substantial toughness, which permits elements to soak up vitality with out simply fracturing. This additionally holds robust at larger working temperatures resulting from its excessive Glass Transition Temperature (Tg) of 131°C. Resin-based 3D printing typically has points with brittleness, however the capabilities of COR supplies assist convey the expertise to actual manufacturing high quality. ThOR 10 is accessible for order instantly from Tethon 3D and polySpectra in 385nm and 405nm formulations.
“We couldn’t consider higher collaborators than Tethon to launch polySpectra’s first composite photopolymer resin, ThOR 10. Glass-filled polymers are an extremely vital class of engineering supplies for a lot of industries, and we’re excited to convey this new degree of thermomechanical efficiency to resin 3D printing,” mentioned polySpectra Founder and CEO Raymond Weitekamp, PhD.
“Tethon 3D is worked up to companion with polySpectra on launching a brand new materials designed round Cyclic Olefin Resins. These efforts are essential to drive additive manufacturing ahead and set new requirements in influence resistance and thermal stability,” mentioned Trent Allen, CEO of Tethon 3D.
Study extra about ThOR 10 at Tethon 3D’s RAPID Sales space #2434.
Featured photographs courtesy of Materialise.
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