HP had a really busy week at RAPID+TCT, saying a number of of its newest collaborations and improvements in polymer and steel 3D printing. Its new options are supposed to scale manufacturing, decrease prices, and pace up adoption throughout various functions, together with automotive.
Blazin Rodz Redefines Automotive Customization & Efficiency
Speak about a scorching rod! California-based automobile builder Blazin Rodz used HP’s Multi Jet Fusion (MJF) know-how to print over 75 elements for a really spectacular customized car. The “Doughboy,” a closely modified 1970 Chevrolet Chevelle, was named SEMA 2024’s Greatest Engineered Automobile of the 12 months, and rightly so. But it surely’s not only for present—this cool automobile is totally practical, and its engineering-grade 3D printed elements made all of the distinction.
Because of the design freedom of 3D printing, each element of this beast on wheels was designed for a singular driving expertise. For smarter, quicker, and extra personalised manufacturing, the performance-driven car has built-in a mess of MJF-printed elements, together with radiator ducts and warmth exchanger shops, inside fenders, and a entrance bumper with built-in air ducts.
Riccardo Salatino, Associate/Grasp Builder for Blazin Rodz, mentioned, “The hole between automotive OEM and aftermarket is closing and Blazin Rodz is honored to associate with the staff at HP, who’s additionally as passionate and devoted to main the cost as we’re, to reveal how there actually aren’t any limits anymore in relation to leveraging CAD Design and 3D printing to construct high-performance customized autos quicker and higher.”
HP says that each one of its sturdy, practical, 3D printed parts for the Doughboy outperform their typical counterparts, because of the cost-efficiency, excessive efficiency, and pace of its MJF know-how. This tradition car actually reveals the true world affect that additive manufacturing is able to reaching.
“There’s no approach we may ever design and engineer autos as excessive, exact, and drivable as we do at Blazin Rodz -in underneath a year- with out CAD design and 3D printing,” mentioned Waylon Jeffrey, 3D Design & Engineering Lead at Blazin Rodz. “HP’s Multi-Jet Fusion (MJF) printing is a game-changer for the whole business, and we’re dedicated to discovering good and progressive functions of it with each signature half we develop and each customized automobile we construct transferring ahead.”
AI Textual content to 3D Resolution
HP’s progressive AI Textual content to 3D Resolution, which was additionally showcased at RAPID, takes accessibility and customization to a complete new degree of design and manufacturing. The online service can convert easy textual content prompts into 2D photos, 3D fashions, and, finally, detailed 3D printable information. The answer makes use of a “Hybrid AI” performance to grasp and rework a person’s textual content into photos, and was even used to design one of many customized 3D printed parts for the Blazin Rods Doughboy car.
“Presently, 0% of practical elements are designed by AI. Nevertheless, HP believes that within the subsequent two years, the adoption of AI-designed practical elements will develop exponentially. This presents a singular alternative for purchasers to hurry up the adoption of AI in designing practical elements, enhancing effectivity and innovation of their workflows,” HP states on its web site.
Basic Availability of HP 3D HR PA 12 FR
Final yr, HP AM Options collaborated with Evonik to develop a halogen-free flame-retardant materials with excessive reusability for superior 3D printing. At RAPID this week, the final availability of HP 3D HR PA 12 FR was introduced. The fabric meets exacting security and flammability requirements—passing UL94 V0 at 2.5 mm thickness—however with out sacrificing floor aesthetics or sturdiness. Plus, by providing 60% reusability, it’s a wonderful market different for improved sustainability and value per half.
HP AM Options has already benefited from its elevated reusability, which enabled a ten% drop in carbon emissions and a 20% discount in TCO. The corporate says this Evonik-enabled materials has superior energy, higher flammability resistance, smoother floor end, and stronger financial benefits than different related options.
HP 3D HR PA 12 FR is now additionally obtainable by way of superior AM options supplier Endeavor 3D.
“By including HP 3D HR PA 12 Flame Retardant to our portfolio, Endeavor 3D continues to cleared the path in offering producers with high quality production-grade additive manufacturing options that problem typical efficiency and value expectations. This materials represents a big step for producers to inexpensively produce flame-retardant parts and we’re proud to be among the many first to make it obtainable for manufacturing,” said Endeavor 3D’s CEO Phil Arnold.
Eaton’s Circuit Protector Lock-On Machine
World energy administration options chief Eaton was in a position to obtain extra environment friendly, cost-effective manufacturing of a customized security resolution by utilizing HP’s MJF know-how and Nylon PA12 materials. The corporate simply launched a Circuit Protector Lock-On Machine, which makes certain that vital circuits, like hearth alarm techniques, keep within the “on” place. The system is supposed for Compact Circuit Protector Disconnect Switches as much as 60 amps, and Eaton’s Bussmann Division 3D printed 300 of them in lower than two weeks, and for much less cash as effectively.
Customized 3D Printed Prosthetic Socket
Lastly, VA Puget Sound is partnering with Crimson Duke Methods, Radii Units, and HP to make sure higher prosthetic look after veterans by creating a customized 3D printed prosthetic socket. Specialised dye and vapor smoothing processes had been of vital significance in ending the system and bettering its aesthetics and sturdiness. The result’s a prosthetic resolution for veterans that’s practical, snug, and will be personalised, and it couldn’t have been finished with out HP’s 3D printing experience.
As proven by all of those developments on show at RAPID, HP continues to empower a number of industries to beat adoption limitations to AM.
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