Three years in the past, a shopper turned to Avner Dei, 3DEImention CEO, looking for a steel printer able to 5,000 components per thirty days. Whereas the Desktop Steel P50 met the construct necessities, its post-build depowdering proved laborious and costly. To get rid of this bottleneck, Avner partnered with engineering consultants to design a bespoke depowdering resolution, slicing cleanup time in half and slashing working prices.
At the moment, 3DEImention introduces an automatic resolution for depowdering and extracting components from additive manufacturing print beds. Designed to handle the bottleneck of handbook powder elimination in mass-production environments, this method reduces labor, improves half high quality, and recovers reusable powder in a single streamlined course of.
Automated Workflow from Print Mattress to Completed Half
3DEImention’s resolution begins with a pre-programmed part-nesting course of wherein the construct peak is split into layers. These layers are transferred to the depowdering machine, the place a motorized raise pushes the print-box flooring as much as the predefined layer peak into an elevation body that includes perforated aspect panels. Extra powder drains into designated assortment channels beneath the body, whereas a Teflon-coated partition is mechanically inserted to keep up powder distribution and forestall harm to intricate surfaces. As soon as elevated, every layer undergoes focused vibration and managed air-pressure cleansing to dislodge adhering particles with out marring positive geometries. A robotic gripper arm then rotates and transfers the components onto sanitized trays, making certain uniform cleansing and exact placement for downstream dealing with or inspection.
Precision Design, Sustainable Operation
Key improvements of the 3DEImention system embody:
- Layer-by-Layer Depowdering: Programmable lifts sequentially current every printed layer to vibrating perforations, avoiding handbook brushing and decreasing cycle occasions by over 50 % in comparison with commonplace workflows.
- Low-Friction Partitioning: The seamless motion of the Teflon-coated divider maintains a constant powder mattress peak, defending delicate options and enabling uniform cleansing throughout complicated lattice constructions or positive overhangs.
- Automated Powder Restoration: Unfused powder is channeled into an enclosed assortment system the place vacuum-assisted suction captures as much as 70 % of fabric for quick reuse, slicing uncooked materials prices and environmental affect.
- Multi-Platform Compatibility: Whereas optimized for polymer SLS, the identical course of advantages steel powder mattress fusion (DMLS, SLM, EBM) and binder-jetting workflows in polymer, ceramic, or steel powders; automating what was as soon as a labor-intensive, handbook cleanup step.
Measurable Beneficial properties in Manufacturing Effectivity
By automating your entire post-build sequence (layer separation, powder clearance, precision cleansing, and half extraction), 3DEImention’s system frees expert operators to give attention to high quality management and value-added duties. Producers report:
As much as 70% Discount in Depowdering Cycle Time: Quicker turnaround from print to closing half.
As much as 30% Powder Reclamation: Important financial savings on pricey polymer, ceramic, and steel powders.
Constant Half High quality: Managed cleansing parameters get rid of human variability, decreasing half defects and rework.
Partnering and Funding Alternatives
Having validated their automated depowdering and part-extraction know-how in managed manufacturing environments, 3DEImention is now looking for strategic buyers and business companions to develop and deploy the primary absolutely operated industrial machine. They invite additive manufacturing service bureaus, gear integrators, and capital companions to collaborate on scaling this resolution for international markets. Collectively, they will speed up adoption, increase performance, and customise the system to fulfill various manufacturing necessities.
For Inquiries and Additional Engagement
3DEImention’s automated depowdering resolution integrates seamlessly with present print farms and post-processing cells. prospects can be taught extra or have interaction with the group by contacting [email protected] or by visiting the web site.
About 3DEImention
3DEImention makes a speciality of robotic post-processing gear for additive manufacturing. Combining experience in automation, supplies dealing with, and powder-bed applied sciences, the corporate delivers turnkey methods that improve throughput, high quality, and sustainability.
